Construction of TWI Armoured Cable
Our cables are designed with precision-engineered layers to ensure electrical efficiency and mechanical strength.
Conductors
Function: Current carrying component
Material Options:
- Plain / Stranded / Compacted Copper (as per IEC 60228)
- Stranded / Compacted Aluminium
Insulation
Function: Provides dielectric strength and voltage rating
Material:
- Cross-linked Polyethylene (XLPE) Type GP8 as per BS 7655
Fillers
- Non-hygroscopic compatible fillers
- Maintains circular shape
- Enhances structural integrity
Bedding
Function: Protection for laid-up cores and armour base
Material:
- Extruded PVC Type 9 Compound (BS 7655 compliant)
- Reduced Flame Propagation (RP) / RPLHCL compounds available
Armour (Mechanical Protection Layer)
Provides:
- Mechanical protection
- Earth Continuity Conductor (ECC)
Types:
- Galvanised Steel Wire Armour (GSWA) – For Multicore Cables
- Aluminium Wire Armour (AWA) – For Single Core Cables
Oversheath (Outer Protection)
Standard Finish:
- PVC Type 9 Compound compliant with IEC 60332-1
Optional Variants:
- Medium Density Polyethylene (MDPE) – Enhanced water resistance
- Anti-Termite Compound
- Reduced Propagation (RP)
- Reduced Propagation Low Halogen (RPLHCL)
Technical Characteristics
- Voltage Rating: Uo/U = 0.6/1kV
- Temperature Rating: -25°C to +90°C
- Minimum Bending Radius:
- 1.5mm² – 16mm²: 6 × overall diameter
- 25mm² and above: 8 × overall diameter
Standards Compliance
- BS 5467
- BS 7889
- IEC 60502-1
- IEC 60228
- BS 7655
- IEC 60332
Core Identification
| No. of Cores | Colour Code |
|---|---|
| 1 Core | Red / Black |
| 2 Core | Red, Black |
| 3 Core | Red, Yellow, Blue |
| 4 Core | Red, Yellow, Blue, Black |
| 5 Core | Red, Yellow, Blue, Black, Yellow/Green |
Applications
TWI PVC Sheathed Armoured Cables are suitable for:
- Underground power distribution
- Industrial installations
- Outdoor and indoor fixed wiring
- Cable duct installations
- Power networks
- Commercial and infrastructure projects
Ideal for environments requiring enhanced mechanical protection and flame retardant performance.
Why Choose TWI Wires & Cables?
- Manufactured to international standards
- Superior mechanical strength
- High flame resistance options
- Anti-termite and moisture-resistant variants
- Reliable long service life
- Suitable for harsh industrial environments



